Polyurethane waterproof coating A STD-939

Surface Finish Options Overview

Product Description

The polyurethane prepolymer has a high resin content with excellent ratio of NCO, which can form a highly dense and elastic waterproof membrane after being cured and shaped by the curing agent.Our company’s several types of polyurethane prepolymer, with our corresponding curing agent, can reach different levels of waterproof membrane.The mixture is easy to apply, and can be applied by roller application or spray application according to the requriement of the project.

Usage

After mixing the polyurethane prepolymer with its corresponding curing component in the recommended ratio and ensuring thorough stirring,apply it using roller coating or spray coating methods.

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Product Features

Scientific configuration: High resin content with scientific ratio of NCO, ensuring excellent performance and durability.

High density and elasticity: The forming waterproof membrane that is highly dense and elastic, providing superior protection against water infiltration.

Easy application: The mixture of the polyurethane prepolymer and curing agent is supporting roller or spray application methods for convenient application on different surfaces.

Durable and reliable: The waterproof film formed by the polyurethane prepolymer is durable and reliable, providing long-lasting protection against water damage and leakage.

Packaging

20kg/pail, 200kg/drum

Shelf life

12 months

Storage and Transportation

Storage: Store the polyurethane prepolymer in a dry, cool, and well-ventilated environment, avoiding direct sunlight and exposure to extreme temperatures. The storage temperature is typically between 15°C and 25°C. Additionally, avoid contact with water, acids, bases, and other harmful substances.

Secure Stacking: Stack the buckets or drums securely to prevent them from falling or rolling. Use appropriate securing devices like straps or brackets to ensure stability during transport.

Leak Prevention: Ensure that the buckets or drums are tightly sealed to prevent any leaks. Leaks can lead to environmental pollution, safety hazards, and loss of product.

Secure Loading: When loading the buckets or drums onto the transport vehicle, ensure that they are properly secured and distributed evenly to avoid any imbalance or overloading.

Emergency Preparedness: Have an emergency response plan ready, including contact information for emergency services and procedures to follow in case of leaks, spills, or accidents.

FAQ

1. What is Powder Coating?

Powder coating is a dry finishing process used to apply a protective and decorative coating on metal or other surfaces. Instead of using liquid paint, fine powder particles (usually made of polyester, epoxy, or hybrid resins) are electrostatically charged and sprayed onto a conductive surface. The coated object is then baked in an oven, where the powder melts, flows, and cures into a smooth, durable finish.

Key features:

Durable, hard finish

Resistant to scratches, corrosion, and UV

Environmentally friendly (no VOCs)

2. Benefits of Powder Coating

Powder coating offers several advantages over traditional liquid painting:

Durability: Resistant to chipping, scratching, fading, and wear.

Corrosion Protection: Provides excellent protection against rust and chemicals.

Environmentally Friendly: No volatile organic compounds (VOCs) and minimal waste.

Efficiency: Overspray can be collected and reused, up to 99% material utilization.

Uniform Finish: Smooth, even coating without runs or drips.

Cost-Effective: Single-coat systems can achieve high film thickness, reducing labor and energy.

Aesthetic Variety: Wide range of colors, textures, and effects.

3. What Temperature to Cure Powder Coating

The curing temperature depends on the type of powder used:

Epoxy powder: ~160–200°C (320–392°F)

Polyester powder: ~180–210°C (356–410°F)

Hybrid (Epoxy-Polyester) powder: ~180–200°C (356–392°F)

Typical curing time: 10–20 minutes depending on thickness and oven type.

Always follow the powder manufacturer’s specifications for best results.

4. Process for Powder Coating

The powder coating process usually follows these steps:

Surface Preparation:

Clean the surface thoroughly (remove oil, grease, rust, or dirt)

Methods: chemical cleaning, sandblasting, or phosphating

Pre-Treatment:

Apply a conversion coating or primer if needed to improve adhesion

Powder Application:

Spray the powder using an electrostatic spray gun or fluidized bed

Curing:

Bake the coated object in an oven at the recommended temperature for the powder type

The powder melts and forms a continuous, smooth film

Cooling & Inspection:

Let the coated item cool

Inspect for defects, uniform coverage, and desired thickness

5. How to Spray Powder Coat

Equipment Needed:

Electrostatic spray gun

Compressed air supply

Powder feed hopper or container

Grounding of the object

Steps:

Ground the object: Ensures the charged powder is attracted to the surface.

Spray evenly: Hold the gun 6–12 inches from the surface, moving in smooth, overlapping strokes.

Apply sufficient powder: Ensure full coverage without excessive buildup.

Cure immediately: Transfer the sprayed item to the curing oven to fuse the powder into a solid coating.

Tips:

Maintain consistent speed and distance while spraying.

Use proper ventilation to reduce airborne powder accumulation.

Test a small area to check film thickness and color before full application.