Architectural aluminum powder coating MT-D35

Surface Finish Options Overview

Product Description

MT-D35 is a series of durable powder coatings specially formulated TGIC- free for the use on architectural aluminum which conforms to the performance requirements of GB5237.4 specification. MT-D35 is designed to offer significantly high gloss retention and resistance to color change combined with maximum film integrity to ensure long term cosmetic and functional protection.

MT-D35 powder coatings are available in a selected range of colors including pearlescent effects in gloss, satin and matte finishes. Fine and coarse textured are also available.

Powder Properties

Mechanical Tests

Pre-treatment

For maximum protection it is essential to pretreat components prior to the application of MT- D35. Aluminium components should receive the following pre-treatment in accordance of supplier’s recommendation.

Substrate

Aluminum – Multi-stage chrome chromate or chrome phosphate.

Galvanised Steel – Multi-stage zinc phosphate or chromate.

Steel – Multi-stage zinc or iron phosphate.

Application

MT-D35 powders can be applied by manual or automatic electrostatic spray equipment. It is recommended that for consistent application and appearance product be fluidized during application. Unused powder can be reclaimed using suitable equipment and recycled through the coating system.

FAQ

1. What is Powder Coating?

Powder coating is a dry finishing process used to apply a protective and decorative coating on metal or other surfaces. Instead of using liquid paint, fine powder particles (usually made of polyester, epoxy, or hybrid resins) are electrostatically charged and sprayed onto a conductive surface. The coated object is then baked in an oven, where the powder melts, flows, and cures into a smooth, durable finish.

Key features:

Durable, hard finish

Resistant to scratches, corrosion, and UV

Environmentally friendly (no VOCs)

2. Benefits of Powder Coating

Powder coating offers several advantages over traditional liquid painting:

Durability: Resistant to chipping, scratching, fading, and wear.

Corrosion Protection: Provides excellent protection against rust and chemicals.

Environmentally Friendly: No volatile organic compounds (VOCs) and minimal waste.

Efficiency: Overspray can be collected and reused, up to 99% material utilization.

Uniform Finish: Smooth, even coating without runs or drips.

Cost-Effective: Single-coat systems can achieve high film thickness, reducing labor and energy.

Aesthetic Variety: Wide range of colors, textures, and effects.

3. What Temperature to Cure Powder Coating

The curing temperature depends on the type of powder used:

Epoxy powder: ~160–200°C (320–392°F)

Polyester powder: ~180–210°C (356–410°F)

Hybrid (Epoxy-Polyester) powder: ~180–200°C (356–392°F)

Typical curing time: 10–20 minutes depending on thickness and oven type.

Always follow the powder manufacturer’s specifications for best results.

4. Process for Powder Coating

The powder coating process usually follows these steps:

Surface Preparation:

Clean the surface thoroughly (remove oil, grease, rust, or dirt)

Methods: chemical cleaning, sandblasting, or phosphating

Pre-Treatment:

Apply a conversion coating or primer if needed to improve adhesion

Powder Application:

Spray the powder using an electrostatic spray gun or fluidized bed

Curing:

Bake the coated object in an oven at the recommended temperature for the powder type

The powder melts and forms a continuous, smooth film

Cooling & Inspection:

Let the coated item cool

Inspect for defects, uniform coverage, and desired thickness

5. How to Spray Powder Coat

Equipment Needed:

Electrostatic spray gun

Compressed air supply

Powder feed hopper or container

Grounding of the object

Steps:

Ground the object: Ensures the charged powder is attracted to the surface.

Spray evenly: Hold the gun 6–12 inches from the surface, moving in smooth, overlapping strokes.

Apply sufficient powder: Ensure full coverage without excessive buildup.

Cure immediately: Transfer the sprayed item to the curing oven to fuse the powder into a solid coating.

Tips:

Maintain consistent speed and distance while spraying.

Use proper ventilation to reduce airborne powder accumulation.

Test a small area to check film thickness and color before full application.