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Powder coating for aluminum profiles

MOQ; MOQ100KG,From China
Feature Powder Coating & Surface Finishing Solutions
Classification Powder Coating
Advantage  Professional, Fast Delivery, Customizable
Samples Apply for free,Contact us now.

Surface Finish Options Overview

Product description

This series of products is based on saturated hydroxyl polyester resin and TGIC curing agent as the main base materials, and is a thermosetting powder coating with excellent weather resistance designed for outdoor materials used in construction.

Product characteristics

High weather resistance, strong mechanical properties;

Excellent water boiling resistance, excellent corrosion resistance;

Good polishing, good construction adaptability and high powder coating rate;

Excellent resistance to excessive baking.

Special effects

Various textures, thermal transfer, metal, pearlescent effects and mixed colors, etc.

Application areas

Specially used for spraying of architectural aluminum alloy profiles.

Transportation packaging

Carton packaging, lined with two layers of polyvinyl chloride plastic bags, net weight of each box is 20kg. Non-hazardous items can be transported in various ways, but should be kept away from direct sunlight, moisture and heat, and contact with chemicals.

Hygiene and safety

Operators should wear dust masks during use to avoid inhaling dust and minimize long-term contact between skin and powder coating. Paint attached to the skin can be washed with soap.

Powder properties

Specific gravity1.2~1.8g/cm³ (depending on the formula and color)
Particle sizeDepending on the purpose, the standard type has an average particle size of 20~45 microns, less than 10 microns powder <8%, greater than 70 microns powder <20%
Volatile matter<1%
Softening point60~95℃ varies depending on the color and gloss
Storage stabilityPolyester/TGIC powder coatings should be stored in a dry and ventilated room below 35℃, and avoid direct sunlight. If stored in an air-conditioned room, the powder must be stored at room temperature or the same (temperature) as the spraying equipment before use to avoid moisture. Under this condition, the powder can be stored stably for 12 months. If it exceeds the period, it must be re-tested. If the result meets the requirements, it can still be used. Note: For low-temperature curing types and powders with a gloss of less than 40% (60°), the storage temperature should be below 30℃.

Coating properties

Test itemsInspection standard or methodInspection index
AppearanceVisual inspectionVarious board surface effects
ImpactGB/T 1732≥50Kg*cm
BendingGB/T 6742≤2mm
AdhesionGB/T 9753≥6mm
HardnessGB/T 9286Level 0
Moisture and heat resistanceGB/T 6739≥H
Boiling water resistanceGB/T 1740500h No abnormality
Acetic acid spray resistanceGB/T 66822h No shedding or wrinkling, extremely dispersed and tiny bubbles are allowed, and slight color changes are allowed
Artificial weathering resistanceGB/T 17711000h No blistering or shedding of the coating, and the unilateral corrosion of the line does not exceed 4mm
Solvent resistance (hydrochloric acid)GB/T 18651000h Color difference △E≤5; light retention rate ≥50%
SprayingThis series of products are suitable for the following spraying methods: corona electrostatic spraying; friction electrostatic spraying; electrostatic fluidized bed spraying; fluidized bed hot dip coating.
Coating thickness: Use between 40~150 microns, recommended film thickness is 50~80 microns.
Curing conditions200℃/15 minutes is recommended, and it can also be designed according to user needs.

FAQ

1. What is Powder Coating?

Powder coating is a dry finishing process used to apply a protective and decorative coating on metal or other surfaces. Instead of using liquid paint, fine powder particles (usually made of polyester, epoxy, or hybrid resins) are electrostatically charged and sprayed onto a conductive surface. The coated object is then baked in an oven, where the powder melts, flows, and cures into a smooth, durable finish.

Key features:

Durable, hard finish

Resistant to scratches, corrosion, and UV

Environmentally friendly (no VOCs)

2. Benefits of Powder Coating

Powder coating offers several advantages over traditional liquid painting:

Durability: Resistant to chipping, scratching, fading, and wear.

Corrosion Protection: Provides excellent protection against rust and chemicals.

Environmentally Friendly: No volatile organic compounds (VOCs) and minimal waste.

Efficiency: Overspray can be collected and reused, up to 99% material utilization.

Uniform Finish: Smooth, even coating without runs or drips.

Cost-Effective: Single-coat systems can achieve high film thickness, reducing labor and energy.

Aesthetic Variety: Wide range of colors, textures, and effects.

3. What Temperature to Cure Powder Coating

The curing temperature depends on the type of powder used:

Epoxy powder: ~160–200°C (320–392°F)

Polyester powder: ~180–210°C (356–410°F)

Hybrid (Epoxy-Polyester) powder: ~180–200°C (356–392°F)

Typical curing time: 10–20 minutes depending on thickness and oven type.

Always follow the powder manufacturer’s specifications for best results.

4. Process for Powder Coating

The powder coating process usually follows these steps:

Surface Preparation:

Clean the surface thoroughly (remove oil, grease, rust, or dirt)

Methods: chemical cleaning, sandblasting, or phosphating

Pre-Treatment:

Apply a conversion coating or primer if needed to improve adhesion

Powder Application:

Spray the powder using an electrostatic spray gun or fluidized bed

Curing:

Bake the coated object in an oven at the recommended temperature for the powder type

The powder melts and forms a continuous, smooth film

Cooling & Inspection:

Let the coated item cool

Inspect for defects, uniform coverage, and desired thickness

5. How to Spray Powder Coat

Equipment Needed:

Electrostatic spray gun

Compressed air supply

Powder feed hopper or container

Grounding of the object

Steps:

Ground the object: Ensures the charged powder is attracted to the surface.

Spray evenly: Hold the gun 6–12 inches from the surface, moving in smooth, overlapping strokes.

Apply sufficient powder: Ensure full coverage without excessive buildup.

Cure immediately: Transfer the sprayed item to the curing oven to fuse the powder into a solid coating.

Tips:

Maintain consistent speed and distance while spraying.

Use proper ventilation to reduce airborne powder accumulation.

Test a small area to check film thickness and color before full application.

Ready to Start?

For help with solutions customized to your business needs, contact Export Director now.

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