Epoxy Anti-Corrosion Powder Coating for Reinforcing Steel

Surface Finish Options Overview

Product Introduction:

This is a thermosetting epoxy-modified heavy-duty anti-corrosion powder coating specifically designed for epoxy-coated reinforcing steel. The product uses imported two-step special epoxy resins, functional epoxy resins, and dedicated anti-corrosion curing agents. It features excellent reactivity, strong adhesion, good toughness and flexibility, and superior resistance to chemicals, solvents, cathodic disbondment, and impact. The formulation has been tested and proven effective by authoritative departments.

Product Features:

Excellent adhesion to the substrate.

Dense, continuous, bright coating with low permeability and minimal pinholes.

Superior cathodic disbondment resistance and high electrical insulation.

High bond strength with concrete and strong grip.

Good toughness, does not crack when bent.

Low melting temperature, high reactivity, high curing completion rate, and good mechanical properties.

Versatile and low powder consumption.

Reduces or eliminates stringing during the powder coating process.

Powder Coating Performance Parameters

Cured Powder Coating Performance Parameters

Compliance Standards: JG 3042-1997; GB/T 25826-2010

Application Fields:

Bridges, ports, airports, buildings, basements, high-speed railways, and other infrastructure projects.

Application Process:

Electrostatic spraying.

Precautions:

The reinforcing steel surface should be free of oxide scale, revealing the metal’s original color; the surface roughness should meet the standard, ideally 50-70 mm; the rust removal grade should reach Sa2 1/2 level (GB/T 8923), with no chloride residues. Preheating temperature should be controlled between 220-245°C.

The product should be stored in a well-ventilated, dry indoor environment with a temperature below 27°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure. The stacking height should not exceed four layers. Avoid long-term pressure and ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.

Due to the high reactivity of this product, the recommended storage period is within 3 months at 27°C. If used beyond the storage period, the performance should be verified in advance.

FAQ

1. What is Powder Coating?

Powder coating is a dry finishing process used to apply a protective and decorative coating on metal or other surfaces. Instead of using liquid paint, fine powder particles (usually made of polyester, epoxy, or hybrid resins) are electrostatically charged and sprayed onto a conductive surface. The coated object is then baked in an oven, where the powder melts, flows, and cures into a smooth, durable finish.

Key features:

Durable, hard finish

Resistant to scratches, corrosion, and UV

Environmentally friendly (no VOCs)

2. Benefits of Powder Coating

Powder coating offers several advantages over traditional liquid painting:

Durability: Resistant to chipping, scratching, fading, and wear.

Corrosion Protection: Provides excellent protection against rust and chemicals.

Environmentally Friendly: No volatile organic compounds (VOCs) and minimal waste.

Efficiency: Overspray can be collected and reused, up to 99% material utilization.

Uniform Finish: Smooth, even coating without runs or drips.

Cost-Effective: Single-coat systems can achieve high film thickness, reducing labor and energy.

Aesthetic Variety: Wide range of colors, textures, and effects.

3. What Temperature to Cure Powder Coating

The curing temperature depends on the type of powder used:

Epoxy powder: ~160–200°C (320–392°F)

Polyester powder: ~180–210°C (356–410°F)

Hybrid (Epoxy-Polyester) powder: ~180–200°C (356–392°F)

Typical curing time: 10–20 minutes depending on thickness and oven type.

Always follow the powder manufacturer’s specifications for best results.

4. Process for Powder Coating

The powder coating process usually follows these steps:

Surface Preparation:

Clean the surface thoroughly (remove oil, grease, rust, or dirt)

Methods: chemical cleaning, sandblasting, or phosphating

Pre-Treatment:

Apply a conversion coating or primer if needed to improve adhesion

Powder Application:

Spray the powder using an electrostatic spray gun or fluidized bed

Curing:

Bake the coated object in an oven at the recommended temperature for the powder type

The powder melts and forms a continuous, smooth film

Cooling & Inspection:

Let the coated item cool

Inspect for defects, uniform coverage, and desired thickness

5. How to Spray Powder Coat

Equipment Needed:

Electrostatic spray gun

Compressed air supply

Powder feed hopper or container

Grounding of the object

Steps:

Ground the object: Ensures the charged powder is attracted to the surface.

Spray evenly: Hold the gun 6–12 inches from the surface, moving in smooth, overlapping strokes.

Apply sufficient powder: Ensure full coverage without excessive buildup.

Cure immediately: Transfer the sprayed item to the curing oven to fuse the powder into a solid coating.

Tips:

Maintain consistent speed and distance while spraying.

Use proper ventilation to reduce airborne powder accumulation.

Test a small area to check film thickness and color before full application.